Processing facilities of Leaves, Roots
and Herbs
We also have machinery for cleaning of leaves as follows :
Winnower: By
this method using powerful fans the same effect is created
that of the winnowing in the fields by which the foreign matters
are removed from the leaves which enter into the stock at
the collection and leaves picking stage. The pre-cleaned leaves
along with stems of equal weight are also then fed into the
graders.
Grader:
There are different graders which grades the leaves as per
the size specified and by which method even pods are separated.
The thick and thin stems are also separated.
The leaves are fed again
into the winnowers if required and completely pure leaves
attained by removing even tiny stems as per customer's specification
which are bagged or pressed as bales and stitched ready for
export from our plant.
Processing facilities of Seeds &
Grains
Our existing processing unit processes and cleans
various Seeds & Grains of Foodstuffs, Oilseeds,
Spices & Herbals etc. Employing up to date technology,
we are able to match international standards, with purity
specification up to 99% and even up to 99.9% in some of the
products.
The sophisticated machinery includes
apart from others:
Pre
- Cleaners: To remove dust, Stones, Twigs, Leaves and
other larger impurities.
De-Bearder: To remove / cutting
of strings on some of the seed like Fennel, Cumin and Dill
seed etc.
Brush
Separators: To remove impurities such as smaller stones,
thread, husk, dodder and other residue.
Gravity
Separators: To remove stones, dead and other seeds
by method of specific gravity separation before the final
products are bagged and stitched.
Indenting
Cylinder : To remove broken pieces
to maintain homogeneous quality. Apart from these there are
cyclones and blowers which ensure even finer dust is removed
from the product to give finer look and the total processing
zone remain dust free by having dust collecting system at
all input levels to ensure smooth working.These ensure that
we maintain stringent quality control as well as efficient
processing of large amounts. It helps us to cater to wide
variety of product requirement. Our plant capacity is 12,000
metric tons annually. The process ends with final quality
control before the goods finally leave our plant. For
these international bodies like Society Generale de Surveillance
in India (SGS) draws analysis samples and shipment is effected
only after the Quality Certificate is issued. Containers are
stuffed right in our plant to guarantee utmost quality check
to our customers.
Processing of Value Addition
such as Tea Cut, Fine Cut, Ground and Pulverization
The in-house facility to
do further value addition of the above-mentioned processes
is taken care. Thus, by employing various type size reducing
machineries to achieve different specification without loss
of the original value of the product such flavour, taste,
colour etc. This provides items of different mesh size controlling
upper and lower limit as per the buyer's specification. We
have gone one step ahead by preparing and supplying value
addition products keeping in view the current trend and demand
for Herbal Tea ingredients by preparing homogenous lots under
good manufacturing practice. We prepare ingredients by reducing
the size of all types of roots, leaves, herbs, seeds, flowers,
pods etc. as per industry demand from time to time. The packing
is also done in cartons/hdpe drums filled with food grade
polybags as well as paper bags inner polylined of 25 / 50
kgs. Even the minimal quantities of 500kgs of each product
can be combined and also taken care to complete the container
capacity of 20'/40'
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